High Precision + Special Dust-Proof! The Five-Axis Machining Center Project Has Been Successfully Completed

       Recently, Retop (Qingdao) Industrial Equipment Technology Co., Ltd. successfully completed the "CRRC Molding — Rail Transit Carbon Fiber Composite Structural Parts Production Base Project — Five-Axis Gantry Machining Center Project". Specifically designed for processing multiple materials such as composite materials and non-ferrous metals, the equipment boasts a design service life of 10 years and will provide core processing support featuring "ultra-large range, ultra-high precision, safety and intelligence" for the R&D and production of high-performance fiber composite materials at the base.

       The core highlights of the project fully demonstrate the equipment's hardware strength and special design advantages, accurately matching CRRC Molding's processing needs:

• Ultra-Large Processing Range to Meet Large-Size Workpiece Requirements：With an X-axis travel of 5000mm, Y-axis of 3000mm, and Z-axis of ≥2000mm, the equipment can handle extra-large workpieces of 4m×2m×1.8m when clamping 200mm long tools. The worktable load capacity is ≥3t/m², easily adapting to large-size processing scenarios such as carbon fiber composite components and aluminum alloy parts.
• High-Precision and Efficient Configuration to Ensure Processing Quality：Equipped with an imported Italian AC double-swing five-axis head (A-axis ±120°, C-axis ±320°), the spindle has a maximum speed of ≥24000rpm and power of ≥20kW. The positioning accuracy reaches ≤0.025mm/m (full stroke), and the repeat positioning accuracy is ≤0.02mm/m. Combined with a 12-tool in-line automatic tool magazine and five-axis five-direction tool setter, it achieves high precision and efficiency in complex curved surface and multi-angle processing.
• Special Dust-Proof and Explosion-Proof Design for Composite Material Processing：Targeting the pain point of dust during carbon fiber processing, the equipment adopts a fully enclosed protection + top follow-up telescopic canopy design, paired with a tool-following negative pressure dust suction device and bed partitioned dust suction pipelines. It is also equipped with dust concentration monitoring and explosion-proof structures, eliminating dust overflow and potential safety hazards from the source.
• Intelligent and Convenient Operation to Reduce Operation and Maintenance Costs：Loaded with the Huazhong 848Di CNC system (with RTCP real five-axis simultaneous machining function), it supports docking with mainstream software such as UG and CATIA, and is equipped with a trolley-type mobile operation platform. The equipment is equipped with a 4G smart electricity meter for energy consumption monitoring, with a 1-year warranty for the whole machine and a 2-year warranty for the CNC system. After-sales response is provided within 4 hours, and on-site service is available within 3 working days to ensure long-term stable operation.

      The commissioning of this five-axis machining center not only realizes the technological upgrading of CRRC Molding's large-size, high-precision composite structural part processing, but also builds a key equipment bridge for the industrialization of its new material R&D from the "laboratory" through special designs and intelligent configurations. It helps CRRC Molding achieve technological breakthroughs and capacity upgrading in the field of high-performance fiber composite materials, further consolidating its leading position in the industry.