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Filament Winding Process

A customized process for composite rotating components, core being dynamic adaptation of winding parameters (tension, angle). Multi-axis linkage enables layered reinforcement of complex-curvature structures; on-line curing temperature control adapts to resin systems, cutting cycles and boosting process compatibility. It also allows gradient wall thickness design to precisely meet local stress reinforcement needs—an efficient solution balancing customized structure and mechanical performance.
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Process Principle

Continuous fibers are impregnated with resin and then wound around a mandrel according to a pre-programmed path. The resin and fibers are bonded together through curing by heating. After demolding, cylindrical, rotational, or irregular structures (such as gas cylinders and pipes) are formed.


Advantages

Controllable mechanical properties: Fiber orientation can be designed according to the load requirements, maximizing material strength (e.g., hoop winding for gas cylinders to resist internal pressure).
High production efficiency: Automated winding speeds up to 200 m/min, suitable for mass production.

High material utilization: Fiber waste is less than 10%, resulting in relatively controllable costs.


Application Fileds

Energy sector: High-pressure hydrogen storage tanks, natural gas cylinders, main spars of wind turbine blades, etc.
Transportation sector: Automotive drive shafts, high-speed rail brake pipes, etc.

Military sector: Missile launch tubes, submarine pressure hulls, etc. 


Main Equipment

Winding Machine(Resin Impregnation Device,Tension Controller), Curing Oven.